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PRiMEX’s Lean Strategies Positions Companies for Growth

What if with a plant re-layout manufacturing space can be reduced by 40%?…, if a change in set-up times can be  reduced from two hours to five minutes?… if by implementing new techniques to the manufacturing process productivity can be increased by 30% , reduce inventory by 75%, reduce defects by 20% and attain 100% on-time delivery?

Sounds too good to be true, but this is exactly what has been happening to many manufacturers around the island who have opted to implement Lean Manufacturing in their operations.  Lean focuses on eliminating non-value-added activities from a company’s processes while streamlining its value-added activities. It also shortens the time between customer order and factory shipment by eliminating waste.  Lean Manufacturing is a people-oriented approach that empowers a team to take action to achieve improvements. 

Most manufacturing companies have assessed their cost structures and have determined that to stay competitive they must reduce the labor component of their products by moving factories oversees.  This is a flawed strategy.  To stop the profit margin reduction, companies must become much better at improving their processes and reducing costs.  Lean Manufacturing is one of the most effective tools to achieve this. 

Driven by the principles of “lean thinking”, improvement initiatives are implemented through:

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Kaisen Blitz- process activities are analyzed

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Value Stream Mapping- to achieve uninterrupted flow of materials

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Pull and Kanban- to maximize inventory requirements allowing workers in a cell to pull material on an as needed basis

PRiMEX, (Puerto Rico Manufacturing Extension, Inc.) not only offers technical assistance to manufacturers, but is a key leader in Lean assistance.   Public and in-house training workshops are available alternatives.  Through public events you can join representatives from other companies for a full day of activities.  Working as part of a team, you’re able to learn from one another and quickly grasp the key elements of Lean Manufacturing.  At an on-site event we work side by side with your key personnel to implement the techniques to your processes.

At PRiMEX we’ll support your objectives by effectively utilizing all resources, while minimizing capital investment and providing employee satisfaction.  PRiMEX’s team can show you how to identify value activities and eliminate waste by determining its root cause and guide you through a new improvement path.   So don’t delay, give us a call at 756-0505 and speak to one of our experts in Lean Manufacturing.

 

 

Mercantil Plaza Building 8th Floor Suite 819 • Hato Rey, PR 00918 • Phone: 787-756-0505  Fax: 787-754-7345